UFlex' new patent will ensure technical advancement in providing a process for resin preparation wherein no waste water treatment is required which is a significant move in the direction of sustainability. Furthermore, Epoxy Ester Resin prepared by this process will be used in radiation curing or energy curing and therefore curing will be faster, unlike the typical Epoxy Ester resin which is thermally cured and takes a longer time besides being uneconomical. With enhanced stability of coating and its chemical resistance attributes a total of 16 claims have been taken under this patent.
Epoxy Ester resins are known for their use in coatings, paints and adhesives. Before this patent was registered, conventionally Epoxy Ester resin is produced in a two-stage process. The first stage is condensation which generates a lot of salt that is removed through several water washings, resulting in high effluent generation. Typically, waste water contains 50,000-95,000 ppm TDS and 50,000-60,000 ppm COD, which, therefore, requires large capital investment for waste water treatment plants adding to the capital expenditure and operating expense of the process of Epoxy resin preparation. In the second stage of a conventional process, Epoxy resin is converted into Epoxy Ester resin with the esterification process which results in the formulation of undesirable Epoxy Ester resin, which has a dark colour and odour.
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