Nair said, NASA scientists took the damage to the space shuttle as "trivial", which proved to be a disaster, killing the crew members.
"If you look at what happened, the shuttle vehicle as you know was designed well, but in spite of this it proved to be a catastrophic failure.
"The indication of this was at the right of the launch pad itself. But people took a view that it is not a serious issue and can be managed. This is human error and not an engineering failure," Nair said, while inaugurating ORF's 3rd annual Kalpana Chawla Space Policy Dialouge.
At launch, a briefcase-sized piece of insulation had broken off and damaged the thermal protection system of the shuttle's wing, the shield that protects it from heat during re-entry.
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As the shuttle passed through the atmosphere, hot gas streaming into the wing caused it to break up. The space ship depressurised, killing the crew in less than a minute.
The crew of seven - five men and two women, including Chawla - had carried out some 80 experiments during their time in space. The mission was Chawla's second visit to space.
"They could have expected in orbit so that while re-entry the hot gas entry could have been stopped. But they took that as a trivial incident and brushed it aside," Nair said.
In the honour of Chawla, ISRO also launched Kalpana-1 meteorological satellite.
He said, in a passenger aircraft, "it is the human element which leads to failure and wrong judgments".
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