The order issued yesterday, which goes into effect todat at noon EDT, says the phones may not be carried on board or packed in checked bags on flights to and from the United States or within the country. The phones also can't be shipped as air cargo.
Passengers caught attempting to travel with the phones will have the phones confiscated and may face fines, the department said.
The Consumer Product Safety Commission says there have been nearly 100 reports of batteries in Note 7 phones overheating in the US One fire erupted on a Southwest Airlines flight earlier this month.
In another case, a family in St. Petersburg, Florida, reported a Galaxy Note 7 phone left charging in their Jeep caught fire, destroying the vehicle.
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The Federal Aviation Administration had previously warned passengers not to pack the phones in their checked bags and to power them off and not charge them while on board planes.
"We are taking this additional step because even one fire incident inflight poses a high risk of severe personal injury and puts many lives at risk."
Samsung said in a statement that it is working with the department to make customers aware of the ban. The company also urged Note 7 customers to get a refund or exchange their phones by visiting their phone service provider or retail store.
The Note 7 isn't the only gadget to catch fire thanks to lithium-battery problems, which have afflicted everything from laptops to Tesla cars to Boeing's 787 jetliner. At least three US airlines are adding new fire-suppression equipment to fleets in case a cellphone or laptop battery overheats, catches on fire and can't be extinguished.
Water can extinguish the flames, but doesn't always halt the thermal runaway. Flames will often reappear after initially being quenched.
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