Dr Daya Gahir of Royal Stoke University Hospital in West Midlands region of England specialises in facial, head and neck surgery and conducts as many as 40 reconstructions a year.
Last year his hospital acquired the software required to make full use of the 150,000-pound (USD 186,871) 3D printer to make his task even more efficient, including designing and manufacturing the surgical tools and performing the surgery.
"We do at least 40 major head and neck reconstructions per year. Around 10 to 15 cases will be done in this way using the printer," Gahir told the Stoke Sentinel newspaper.
Waterhouse's jawbone had disintegrated after he underwent radiotherapy treatment for his throat cancer a few years ago.
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He was left with a crumbling jawbone which Gahir was able to reconstruct using bone from his leg.
"If you leave 7 cm of the leg bone on either side, you can take the rest as it carries only about 20 per cent of the body weight maximum," Gahir said.
"If patients could not have it done here, they would have to be sent to Germany for it. Not only is that expensive, but it is a waste of time too. Cancers do not wait, they keep growing. It is better for the patient too as they do not worry as much," Gahir said.
After the surgery, patients have to spend five days in a high dependency unit and up to another 14 days on a ward where they are fed food through their nose.
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