In animal studies, the technique more effectively targeted melanoma than other immunotherapy treatments, researchers said.
Melanoma treatments range from surgery to chemotherapy and radiation therapy. A promising new field of cancer treatment is cancer immunotherapy, which helps the body's own immune system fight off cancer, researchers said.
In the immune system, T cells are supposed to identify and kill cancer cells. T cells use specialised receptors to differentiate healthy cells from cancer cells.
However, cancer cells can trick T cells, by expressing a protein ligand that binds to a receptor on the T cells to prevent it from recognising and attacking the cancer cell.
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"However, this poses several challenges. First, the anti-PD-1 antibodies are usually injected into the bloodstream, so they cannot target the tumour site effectively," said Chao Wang, a postdoctoral researcher in the joint biomedical engineering programme at North Carolina State University (NC State) and the University of North Carolina at Chapel Hill (UNC-Chapel Hill).
"Second, the overdose of antibodies can cause side effects such as an autoimmune disorder," Wang said.
The researchers developed a patch that uses microneedles made from a biocompatible material to deliver anti-PD-1 antibodies locally to the skin tumour.
These nanoparticles are then loaded into microneedles, which are arrayed on the surface of a patch. When the patch is applied to a melanoma, blood enters the microneedles.
The glucose in the blood makes the glucose oxidase produce acid, which slowly breaks down the nanoparticles. As the nanoparticles degrade, the anti-PD-1 antibodies are released into the tumour.
"This technique creates a steady, sustained release of antibodies directly into the tumour site; it is an efficient approach with enhanced retention of anti-PD-1 antibodies in the tumour microenvironment," said Zhen Gu, assistant professor at NC State and UNC-Chapel Hill.
"After 40 days, 40 per cent of the mice who were treated using the microneedle patch survived and had no detectable remaining melanoma - compared to a zero per cent survival rate for the control groups," said Yanqi Ye, a PhD student in Gu's lab.