The discovery demonstrates how techniques based on the use of synthetic DNA can be used to advance public health measures.
Researchers from University of Alberta in Canada produced an infectious horsepox virus, which they synthetically reconstructed using a published genome sequence and DNA fragments manufactured entirely by chemical methods.
The team went on to show that the synthetic horsepox virus could provide vaccine protection in a mouse model of poxvirus infection.
"This application of synthetic DNA technology has the potential to revolutionise how we manufacture complex biologicals including recombinant viruses," said David Evans, professor at University of Alberta.
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The synthesised horsepox virus is the largest virus assembled to date using chemically synthesised DNA.
Horsepox - an equine disease caused by horsepox virus - is not a hazard to humans. It is closely related to vaccinia virus, the virus that was used as a vaccine to eradicate human smallpox 40 years ago.
While there have been no cases of naturally occurring smallpox since 1977, it remains a concern to public health agencies.
Researchers had previously used more traditional recombinant DNA technologies to engineer a vaccinia virus with the aim of improving the treatment for bladder cancer.
The virus is an oncolytic virus, which means it was modified to selectively kill rapidly-dividing cancer cells while remaining safe for surrounding healthy cells.
In pre-clinical models these viruses can infect and kill cancer cells, while promoting the development of an immune response that is needed to prevents the cancer from returning.
Synthetic biology offers a powerful tool for manufacturing these more complicated biological therapeutics.